Whole-Home Electrification Package for New Construction (2026): Load Calc, Equipment, BOM

PES Supply, a PES Global Group Company
· 14 min read Reviewed by PES Supply editorial team
Whole home electrification load calculation methods chart

Table of Contents

    Whole-Home Electrification Package for New Construction (2026): Load Calc, Panel Spec, and Circuit BOM

    A complete electrification package for a 2,400 sq ft new-construction home — NEC 220.83 load calc, panel/service size, circuit-by-circuit BOM, and how to sequence it against IECC 2024 R408 without pushing service to 320 A.

    Whole-Home Electrification Package for New Construction (2026): Load Calc, Panel Spec, and Circuit BOM

    Electrifying a new-construction home without landing on 320 A service

    The single most expensive decision on an electrified new-construction plan is the service size. A 320 A service adds $2,100–$3,400 to the base electrical package (meter socket, larger conductors, larger main, utility transformer share) and is almost always avoidable. Every fully-electrified 2,400 sq ft home in the 2026 reference set (Rocky Mountain Institute's 200-home Electrification Study, PGE new-construction data set, and BuildSMART Colorado deployments) fits comfortably on 200 A service when the load calc uses NEC 220.83 optional method — but not when the calc uses the standard 220.42 method.

    This is not a code trick; both methods are equally NEC-compliant. The optional method (220.83 for existing dwellings, 220.87 for new dwellings with electric heat) captures diversity factors that the standard method deliberately excludes. On a home with heat pump HVAC + HPWH + induction range + heat-pump dryer + Level 2 EVSE, the standard method calculates 285 A and forces a 320 A service. The optional method on the same home calculates 168 A and fits on 200 A with 32 A of headroom. Same panel, same wires, same equipment — different math.

    168 A
    Calculated load — NEC 220.87 optional method
    285 A
    Same home — NEC 220.42 standard method
    $2,850
    Cost delta — 320 A service vs. 200 A
    200 A
    Service size for every home in this guide

    The NEC 220.87 optional method — line-by-line

    NEC 220.87 (the version that applies to new-construction dwellings with electric space heat) allows the calculated load to be the sum of: 100% of the first 8 kVA of general and applicance load + 40% of the remainder, plus 100% of the largest of the four "big loads" (heating, cooling, water heating, or largest single dryer/range appliance), plus 40% of the sum of the remaining big loads. This diversity captures the reality that a house does not simultaneously run the cooktop, dryer, water heater, HVAC, and EVSE at full nameplate.

    Applied to a 2,400 sq ft 3 bed / 2.5 bath fully-electrified home:

    Load Nameplate NEC 220.87 factor Contribution
    General lighting (3 VA/sq ft × 2,400) 7,200 VA Included in first 8 kVA
    Small appliance (2 × 1,500 VA) 3,000 VA Included in first 8 kVA
    Laundry (1 × 1,500 VA) 1,500 VA Included in first 8 kVA
    Refrigerator, disposal, dishwasher 2,400 VA 40% of remainder 4,240 VA @ 100% + 2,120 VA @ 40%
    Induction range (30 A / 240 V) 7,200 VA Largest of "big four" @ 100% 7,200 VA
    Heat pump HVAC (5-ton, 24 kBTU cooling) 7,800 VA Second big load @ 40% 3,120 VA
    HPWH (50 gal hybrid) 4,500 VA Third big load @ 40% 1,800 VA
    Heat pump dryer (240 V) 5,000 VA Fourth big load @ 40% 2,000 VA
    Level 2 EVSE (48 A / 240 V) 11,520 VA Continuous, 100% (NEC 625.42) 11,520 VA
    Total calculated load 40,320 VA / 240 V = 168 A

    The 168 A calculation fits on a 200 A service with 32 A (16%) of headroom — code-compliant and future-proof through the next NEC cycle. Notice the EVSE is the single largest contributor (28% of the total) because it is treated as a continuous load at 100% by NEC 625.42, with no diversity credit. If the buyer's EVSE spec drops from 48 A to 40 A hardwired, the calculation drops to 154 A.

    Sequencing the electrification decisions in plan-set release

    Electrifying a plan is not a single decision — it is a sequenced set of eight decisions that need to land in the plan set at the right time or the trades will improvise. Four decisions land at plan release, three at rough-in, and one at trim.

    Service size (plan release)

    200 A minimum for every electrified plan. Do not size the service to the current occupant's equipment choices — size it to the fully-electrified maximum so buyer upgrades don't force a service upgrade later.

    Panel selection (plan release)

    60-space plug-on-neutral panel with copper bus. See Standardized Electrical BOM Category 1.

    Meter socket (plan release)

    200 A, 5-terminal, ringless. Milbank U5168-XL-100-K3L is the residential standard. Include the two solar-ready AC disconnect knockouts even on plans without solar in scope.

    HVAC electrical roughing (plan release)

    Two circuits — one to the outdoor unit location, one to the indoor air handler. Both sized per equipment MCA/MOCP. See Heat Pump-Ready Roughing Guide for the exact wire and breaker table.

    HPWH circuit (rough-in)

    30 A / 240 V circuit to the water heater location. NEC 2023 requires GFCI protection — spec HOM230CGFI at the panel. NM-B 10/2 is acceptable inside the wall; MC or raceway required if run in unfinished basement/garage exposed.

    EVSE circuit (rough-in)

    60 A / 240 V circuit to garage. See EV-Ready Wiring Guide — 6 AWG THHN in 1" EMT is the standard raceway; hardwired 48 A charger or NEMA 14-50 receptacle are the two termination options.

    Induction range circuit (rough-in)

    40 A / 240 V circuit to kitchen range location. NM-B 8/2 with ground is the residential standard; verify the specific induction unit's MCA — GE Profile PHS930 draws 40 A continuous; some 36" units require 50 A / 6 AWG.

    Panel labeling (trim)

    Every breaker labeled by circuit purpose, load in watts (not just "kitchen"), and NEC section. This is where the IECC 2024 R408 documentation package assembles — see the section below.

    Circuit-by-circuit BOM for a 2,400 sq ft electrified home

    The following is the complete branch-circuit BOM for the reference plan. Every SKU maps to the master BOM (Categories 1–9 in the Standardized Electrical BOM pillar). Total: 32 branch circuits + 1 service feeder.

    Circuit Wire Breaker OCPD Notes
    Service entrance SER 4/0-4/0-2/0-4 Cu 200 A main Meter to MDP, 20 ft max
    Lighting BR1 14/2 NM-B HOM115CAFI 15 A Master bedroom
    Lighting BR2 14/2 NM-B HOM115CAFI 15 A Bed 2
    Lighting BR3 14/2 NM-B HOM115CAFI 15 A Bed 3
    Lighting LR/DR 14/2 NM-B HOM115CAFI 15 A Living + dining
    Lighting kitchen 14/2 NM-B HOM115CAFI 15 A Kitchen general
    Lighting halls/stairs 14/2 NM-B HOM115CAFI 15 A Circulation
    Lighting garage 14/2 NM-B HOM115CGFI 15 A Garage service
    Kitchen SA1 12/2 NM-B HOM120CDFC 20 A Counter, dual AFCI+GFCI
    Kitchen SA2 12/2 NM-B HOM120CDFC 20 A Counter, dual AFCI+GFCI
    Laundry 12/2 NM-B HOM120CGFI 20 A NEC 210.11(A)(2)
    Bath 1 12/2 NM-B HOM120CGFI 20 A NEC 210.11(A)(3)
    Bath 2 + 3 12/2 NM-B HOM120CGFI 20 A Combined circuit
    Refrigerator 12/2 NM-B HOM120CAFI 20 A Dedicated (2024 NEC)
    Dishwasher 12/2 NM-B HOM120CDFC 20 A Dedicated, dual
    Disposal 12/2 NM-B HOM120CGFI 20 A
    Microwave 12/2 NM-B HOM120CAFI 20 A Dedicated
    Induction range 8/3 NM-B HOM240CP 40 A 240 V, 4-wire
    HP Dryer 10/3 NM-B HOM230CP 30 A 240 V, 4-wire
    HPWH 10/2 NM-B HOM230CGFI 30 A 240 V, GFCI (2023 NEC)
    HVAC outdoor 8/2 NM-B HOM260CP 60 A Per equipment MCA
    HVAC indoor / air handler 14/2 NM-B HOM115CP 15 A ECM only, per nameplate
    EVSE 6 AWG THHN in 1" EMT HOM260CP 60 A NEC 625, hardwired 48 A
    Garage receptacles 12/2 NM-B HOM120CGFI 20 A NEC 210.8
    Garage door opener 14/2 NM-B HOM115CGFI 15 A
    Ext GFCI front 12/2 NM-B HOM120CGFI 20 A WP in-use cover
    Ext GFCI rear 12/2 NM-B HOM120CGFI 20 A WP in-use cover
    Smoke / CO 14/2 NM-B HOM115CP 15 A Interconnected
    Reserved — Solar PV back-feed 60 A pos Bottom of bus, IECC R408.2

    Total electrification package cost — 2,400 sq ft reference plan

    Rolling the branch-circuit BOM, main panel, meter socket, service feeder, and grounding into a single line item gives you a defensible number for the electrification premium over a legacy gas-appliance plan.

    Line item Legacy plan (gas HVAC + gas water + range) Electrified plan Delta
    Main panel 200 A / 30-space 200 A / 60-space +$76
    Breakers total 26 breakers 32 breakers (6 AFCI/GFCI dual) +$182
    Wire total NM-B budget $842 NM-B + THHN budget $1,145 +$303
    HPWH circuit + disconnect Not present 10/2, GFCI, disconnect +$112
    Induction range circuit 15 A / 120 V outlet 40 A / 240 V circuit +$168
    Heat pump HVAC circuit 15 A / 120 V (furnace only) 60 A / 240 V outdoor + 15 A air handler +$225
    HP dryer circuit 15 A / 120 V (gas dryer) 30 A / 240 V +$96
    EVSE rough-in (see EV pillar) Not present 60 A / 6 AWG THHN in EMT +$385
    Solar-ready reservation Not present Included in panel + raceway +$365
    Total electrification premium +$1,912

    Balance the premium against three offsets: (1) elimination of gas service ($1,800 avg saved on trunk gas piping + meter set); (2) elimination of two gas water-heater and gas-range appliance rough-ins ($240 saved); (3) IECC 2024 ERI-path credits worth 4–7 additional points that let you skip envelope upgrades worth $1,100–$2,400. Net electrification premium after offsets: -$488 to +$740 per home. For the 65% of production builders who use the ERI compliance path, the electrified plan is measurably cheaper than the gas-appliance plan.

    Field-verified electrification packages by plan size

    The load calculation only takes you so far. The other side of the electrification package is the actual equipment stack — which heat pump, which HPWH, which induction range, which EVSE — and how they interact on the electrical service. Below are three field-verified packages we've spec'd for production builders in 2025-26, each targeting a different price point and climate zone. All three are calculated under NEC 220.87 with 200 A service.

    Package A — 1,800 sq ft, Climate Zone 4A (Kansas City / Louisville / Baltimore)

    • Heat pump: 3-ton dual-fuel Trane XR16H + 80% AFUE gas furnace backup — 8 kW nameplate at design temp
    • Water heat: 50-gal Rheem ProTerra HPWH (electric primary, resistance backup) — 4.5 kW
    • Range: GE Profile 30" induction PHS93BYPFS — 8.4 kW
    • Dryer: GE Profile heat pump PFD95ESPTDS — 5.0 kW (240 V / 30 A circuit — legacy compatible)
    • EVSE: 40 A / 9.6 kW hardwired (ChargePoint Home Flex) — one bay
    • Calc'd service (NEC 220.87): 168 A — fits 200 A panel with 32 A margin
    • Panel: Square D QO142M200PC, 42-circuit, 200 A main, 22 kAIC

    Package B — 2,600 sq ft, Climate Zone 5A (Denver / Chicago / Boston)

    • Heat pump: 4-ton Mitsubishi Hyper-Heat MUZ-FS42 + air handler — 12 kW nameplate at 5°F
    • Water heat: 65-gal AO Smith HPTU-66N HPWH — 4.5 kW
    • Range: KitchenAid KFID500ESS induction dual-oven — 10.6 kW
    • Dryer: LG WashCombo WM6998HBA all-in-one heat pump — 3.6 kW
    • EVSE: 48 A / 11.5 kW hardwired (Wallbox Pulsar Plus 48) — with load-management relay for future 2nd bay
    • Calc'd service (NEC 220.87 + 220.83): 192 A — fits 200 A panel with 8 A margin (load mgmt required)
    • Panel: Eaton BR3040L200MSC, 40-circuit, 200 A main, 22 kAIC

    Package C — 3,400 sq ft, Climate Zone 6A (Minneapolis / Vermont) — 400 A service

    • Heat pump: 5-ton Mitsubishi Hyper-Heat MXZ-8C60NAHZ (multi-zone) + 20 kW aux strip — 17 kW nameplate at design temp
    • Water heat: 80-gal AO Smith HPTU-80N HPWH — 4.5 kW
    • Range: Wolf CI365CB induction — 11.0 kW
    • Dryer: Miele TWL780WP heat pump — 2.4 kW
    • EVSE: Two 48 A / 11.5 kW hardwired bays (Tesla Wall Connector) — no load mgmt needed on 400 A
    • Calc'd service (NEC 220.87): 328 A — 400 A service, dual 200 A panels
    • Panels: 2× Siemens P4040B1200CU, 40-circuit, 200 A each, fed from 400 A meter-main

    Package A is the most common configuration for volume production builders — it hits the "all-electric ready" marketing angle with the smallest service upgrade (200 A is the default for most 2,000 sq ft plans anyway). Package B is the "electrified premium" tier and typically adds $1,850 to the electrical BOM over a standard 200 A code-minimum home. Package C is the cold-climate all-electric package; the 400 A service adds $2,600 to $3,400 over Package A but the marketing story ("Zero fossil fuels, ready for the future") sells at premium price points in Denver, Boulder, and Minneapolis markets.

    All three packages are stocked as pre-configured kits on the PES Axis contractor portal. Registered builders get a single SKU per package that resolves to 47-63 line items on the pick list, with committed lead times and pallet-quantity freight consolidated for full-community deliveries.

    Frequently Asked Questions

    Can I use NEC 220.87 on a new-construction plan?
    Yes, if the plan uses electric space heat (heat pump qualifies). NEC 220.87 was originally written for load calculations on existing dwellings but was expanded in the 2020 NEC cycle to include new construction with electric heat. On a mixed-fuel plan (gas HVAC but electric HPWH), the standard method 220.42 applies — this is another reason to fully electrify: the load-calc method itself changes.
    What if the buyer keeps a gas cooktop and gas dryer?
    You still spec the 200 A service and 60-space panel because those two circuits are trivial to add during the buyer's tenure and forcing a service upgrade at year-3 kills the electrification value proposition. The estimated $224 you saved on breakers and wire during rough-in disappears the first time your service department gets called.
    Does a 100 A service ever work on an electrified home?
    In practice, only for compact ADUs under 800 sq ft with a single mini-split, a 30-gal HPWH, and no EVSE. The moment the plan includes central heat-pump HVAC + range + EVSE, the 100 A calculation exceeds 84 A even on the optional method, and you need 200 A service.
    How does the load-shed capability of smart panels (e.g., Span, Lumin) affect the calc?
    NEC 220.83(A)(1) allows a 25% credit on any load that is on a listed load-management system with UL 916 controllers. Both Span and Lumin panels qualify. On a 168 A optional-method calculation, adding load management on EVSE + HPWH + range shaves 11–14 A off the calc — but the payback is not from a smaller service (200 A already fits), it's from freeing the reserved-solar 60 A position for other loads. Most builders skip smart panels at construction and offer them as a $2,400 buyer upgrade.
    What about heat-strip auxiliary heat in the heat pump?
    If the heat pump nameplate includes electric auxiliary heat strips (common on air-source heat pumps in Zones 4–5), the auxiliary load is added at 65% (per 220.87) unless load management prevents simultaneous compressor + heat-strip operation. A 5-ton heat pump with 20 kW aux strips adds 13 kW at 65% = 8.45 kW to the calc, which pushes the 168 A number to 203 A — over 200 A service. The two fixes: (1) size the heat pump for the design condition + omit heat strips (dual-fuel with gas backup, or accept unmet load below 5°F), or (2) install load management to prevent aux + compressor simultaneous operation.
    Does the electrification package qualify for IRA 45L tax credits?
    Yes, if the home also meets ENERGY STAR Single-Family New Homes v3.2 (for $2,500) or Zero Energy Ready Home (for $5,000). The electrical package supports both certifications but does not create the credit by itself — the envelope, HVAC efficiency, and testing scope also matter. Coordinate with your HERS rater at plan release.
    Can I stub gas for future addition even on an electrified plan?
    Adding a stubbed 3/4" gas line to the mechanical closet costs $180–$240 and gives the buyer optionality without changing the electrical calc. Some divisions do this on the base plan and price the gas appliance rough-in as an $850 option. For jurisdictions with all-electric mandates (Berkeley, Denver, NYC 2024) this option is illegal — check the local building department.

    Full electrification package pricing — panels, breakers, wire, and disconnects

    Register on the PES Axis contractor portal for an itemized quote on the whole-home electrification BOM. Committed-volume pricing on Square D panels, AFCI/GFCI breakers, and Southwire NM-B.

    Register Now

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